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As Alpine Formwork & Scaffolding, we provide engineering solutions that ensure maximum efficiency and flawless surface quality in the production of precast concrete elements. Our stationary and mobile precast formwork systems seamlessly adapt to site and factory conditions across industrial facilities, bridges, residential projects, and infrastructure structures. We develop systems that prioritize structural integrity at every stage from design to manufacturing, accelerating serial production processes and optimizing labor costs.

1. Prefabricated Bridge Beam Molds

Prefabricated Bridge Beam Mold - General View

Specially designed for the production of prestressed bridge beams, which are among the most critical structural components of highway and railway projects. Thanks to its body structure providing maximum resistance against high fresh concrete pressure, it allows long-span and heavy-tonnage beams to be cast in flawless geometry.

Prefabricated Bridge Beam Mold - Detail and Setup

Minimizing labor time with hydraulic or mechanical opening-closing systems, these setups adapt to different beam cross-sections and lengths according to project requirements, delivering high efficiency in serial production.

Prefabricated Bridge Beam Mold - Technical Details
  • Face Sheet: Minimum 4-6 mm St52 high-strength structural steel
  • Body Sheet: Minimum 8-12 mm St52 high-strength structural steel
  • Carcass System: Heavy-duty construction reinforced with NPI / NPU profiles
  • Opening Mechanism: Hydraulic piston or threaded practical formwork stripping system

2. Prefabricated Truss Beam Molds

Truss Beam - General Axonometric View

Provides serial and safe production of Delta-type roof trusses used in industrial facilities, warehouses, and large-span structures. It enables structural elements that ideally transfer roof loads through their geometric form to be produced with smooth surface quality.

Truss Beam - Front Sectional View

Designed with sufficient rigidity to safely carry the loads generated during concrete pouring thanks to its steel construction structure, these molds minimize deformation during casting to preserve the truss geometry.

Truss Beam - Product Output / Beam Form

Allows trusses of various spans and cross-sections to be manufactured to precise standards through adjustable details and project-specific dimension options.

Truss Beam - Modular Block Connection

Featuring adjustable length modules according to project measurements, the system offers flexible solutions for structural element requirements of varying lengths.

Truss Beam - Segmental Section Detail

Provides practical formwork stripping advantages in serial production lines with mechanical or hydraulic opening-closing options and heavy-duty connection elements.

Truss Beam - Top Plan View
  • Modular Structure: Length modules adjustable according to project dimensions
  • Stability: Body providing high rigidity and dimensional stability
  • Operating System: Mechanical or hydraulic opening-closing options
  • Connection Elements: Heavy-duty adjustable pin and bolt connections

3. Prefabricated Column Molds

Prefabricated Column Mold - General System

Designed for the production of prefabricated reinforced concrete column elements used in industrial buildings, factories, and warehouses with precise dimensions and high surface quality.

Prefabricated Column Mold - Body and Carcass

Thanks to its high-strength steel construction, it maintains geometric stability with minimum deformation under concrete pressure in square, rectangular, and project-specific column cross-sections.

Prefabricated Column Mold - Corbel and Flange Detail

Offers modular accessory compatibility for column corbels, connection zones, crane brackets, or beam haunches, ensuring seamless compliance with diverse project details.

Prefabricated Column Mold - Opening Cover Mechanism
  • Construction: High-strength steel body with low deformation
  • Cross-Section Compliance: Square, rectangular, and project-specific column forms
  • Modular Adaptability: Accessory integration for corbels and haunches
  • Operation: Rapid opening-closing and stripping system suitable for serial production

4. Prefabricated Purlin Beam Molds

Prefabricated Purlin Beam Mold - General System

Engineered for the serial and standard-dimension production of reinforced concrete purlin elements used in roof and facade systems of prefabricated buildings.

Prefabricated Purlin Beam Mold - Profile and Body

Prioritizing manufacturing precision and repeatability, these systems are engineered according to different purlin cross-sections and lengths, integrating smoothly into the production line.

Prefabricated Purlin Beam Mold - Deflection Resistance

Provides resistance against concrete pressure through its high-rigidity steel construction structure and quality formwork sheet, offering precise geometry control.

Prefabricated Purlin Beam Mold - Lock and Stripping

Optionally offers multiple (battery system) production capability within a single mold, maximizing efficiency on manufacturing lines.

Prefabricated Purlin Beam Mold - Technical Specifications
  • Design: Project-specific purlin cross-section and length options
  • Production Option: Multiple (battery system) production capability in a single mold
  • Construction: High-rigidity steel chassis resistant to concrete pressure
  • Service Life: Long-lasting reusability with high-quality formwork sheets

5. Prefabricated TT Slab Molds

Prefabricated TT Slab Molds - General System

Developed with specialized engineering for the production of TT panels that resolve flooring and roof covering requirements of wide-span buildings (shopping malls, parking garages, industrial facilities) in a single step.

Prefabricated TT Slab Molds - Twin Rib Structure

A heavy-duty steel formwork system with high rigidity that flawlessly forms the wide flange and twin-rib geometry.

Prefabricated TT Slab Molds - Modular Flexibility

Offers a modular structure that can be custom manufactured according to different slab widths, heights, lengths, and head geometries for each project.

Prefabricated TT Slab Molds - Prestressed and Pressure Resistance

Designed with sufficient strength to maintain required rigidity throughout concrete pouring, vibration, and curing processes, with external vibrator brackets integrated into its body.

Prefabricated TT Slab Molds - Technical Details
  • Cross-Section Geometry: Steel construction specifically tailored for TT forms
  • Dimensional Flexibility: Width and height options tailored to project specs
  • Precision: Precise cross-section control via pressure-resistant body
  • Equipment: External vibrator brackets mountable on the formwork body

6. Prefabricated Gutter Molds

Prefabricated Gutter Mold - General View

Ensures precise manufacturing of reinforced concrete gutter elements used in prefabricated building roof systems for the controlled collection and drainage of rainwater.

Prefabricated Gutter Mold - Body Structure

Designed as a high-rigidity steel construction structure aimed at preserving gutter geometry and slope details throughout production.

Prefabricated Gutter Mold - Modular Add-ons

Offers project-specific solutions for varying gutter cross-sections, lengths, slopes, and connection details while maintaining full compatibility with connection and drainage embedded parts.

Prefabricated Gutter Mold - Practical Stripping Mechanism

Provides operational efficiency through a tapered system allowing easy extraction of the internal core and fast opening-stripping features.

Prefabricated Gutter Mold - Technical Details
  • Custom Design: Project-specific gutter cross-sections, slopes, and dimensions
  • Core Technology: Tapered inner mold (core) system enabling easy extraction
  • Durability: High-rigidity steel construction against concrete pressure
  • Operation: Fast opening and stripping features tailored for serial production

7. Prefabricated Crane Beam Molds

Prefabricated Crane Beam Molds - General System

Designed for the production of heavy-duty crane beams operating under dynamic loads, facilitating the movement of overhead traveling cranes in industrial buildings.

Prefabricated Crane Beam Molds - Rail Seating Surface

A high-strength steel mold ensuring rail seating surfaces and anchor elements are cast with millimeter-level precision, offering coplanarity on the top face suitable for rail installation.

Prefabricated Crane Beam Molds - Outer Carcass Structure

Demonstrates superior resistance against concrete pressure with its heavy-duty steel construction engineered to provide high rigidity and low deformation.

Prefabricated Crane Beam Molds - Cross-Section Flexibility

Adaptable to project-specific beam cross-sections and length options, the structure can be equipped with specialized attachments for rail connections, anchors, and other embedded elements.

Prefabricated Crane Beam Molds - Alignment and Locking Mechanism

Optimizes operational processes with its serial production-friendly construction, mechanical or hydraulic operation options, and rapid formwork opening-stripping systems.

Prefabricated Crane Beam Molds - Inner Surface and Formwork Separation

Delivers flawless geometric accuracy for industrial facility crane track requirements through precise axis control and anchor pocket placement.

Prefabricated Crane Beam Molds - Technical Specifications
  • Construction: Heavy-duty steel body with high rigidity and low deformation
  • Rail Installation: Top-face coplanarity suited for rail mounting and anchor pocket layout
  • Operating System: Mechanical or hydraulic working options
  • Operation: Serial production suitability with rapid formwork opening and stripping system

8. Prefabricated T and L Beam Molds

Prefabricated T and L Beam Mold - General View

Optimized for the manufacturing of T and L cross-section beams used to support slabs and floor elements across various structural projects.

Prefabricated T and L Beam Mold - Cross-Section and Add-on

A versatile and durable system reducing site costs by offering the flexibility to produce either single-sided (L) or symmetrical (T) configurations.

Prefabricated T and L Beam Mold - Mechanism and Stripping

Enables the preservation of mold geometry during concrete pouring and the achievement of smooth surface quality thanks to its rigid steel construction.

Prefabricated T and L Beam Mold - Technical Details
  • Manufacturing Flexibility: Option to produce both T and L cross-sections
  • Construction: High-rigidity load-bearing steel body
  • Operation: Manual, mechanical, or hydraulic working options
  • Usage: Serial production suitability via easy opening, closing, and stripping capability

9. Prefabricated Isolated Foundation Molds

Prefabricated Isolated Foundation Mold - General View

Designed for the serial production of isolated (prismatic or amphora) foundations that securely anchor and connect prefabricated building columns to the ground.

Prefabricated Isolated Foundation Mold - Socket and Pocket Detail

Offers fast site setup and stripping advantages through internal mold modules forming the socket (pocket) where the column sits with precise dimensions, adaptable to various column cross-sections.

Prefabricated Isolated Foundation Mold - Chassis and Carcass Structure

Prevents distortion of mold geometry and provides long-lasting service thanks to its heavy-duty steel chassis exhibiting high strength against dense fresh concrete loads.

Prefabricated Isolated Foundation Mold - Technical Details
  • Socket System: Precise inner mold modules for column seating pockets
  • Construction: High-rigidity steel body resistant to concrete pressure
  • Flexibility: Design adaptable to various foundation and column cross-sections
  • Operation: Serial production suitability via practical stripping mechanisms

Custom Precast Solution For Your Project

Consult with our engineering team to get a quote for precast formwork systems best suited to your project.

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